The video on the left shows an automated production line designed and built by Decuna for a telecommunications equipment manufacturer. The assembly line is completely automated and integrated with a robot. The robot feeds a machine and unloads components, to be used in further operations
One of the projects developed integrates a robot equipped with a pneumatic gripper with two computer vision systems
- the first one corrects position offsets in the plates to be feed in the machine
In order to automate two injection moulding machines, Decuna installed a robot that unloads the parts from the moulds and layers them in a container.
The main advantage of this system compared to robot arms installed on each injection moulding machines is the cost save implied and simplicity. The robot is able to serve simultaneously both machines.
The injection moulding machines communicate with the robot, indicating when the parts are ready to be picked up from the mould.
Decuna delivered and integrated in the production system a palletizer robot for carboard boxes with variable size for an automated warehouse. In the automated warehouse there are multiple references, carboard boxes with different size and weight, containing different items such as small household electric appliances and clothing.The warehouse had demanding requirements in terms of output rate, which is completely handled by the robot
Decuna developed a welding cell with robot ready for different welding processes:
MIG
MAG
TIG
The process combines welding with and without added material. A quick change in the tooling sets up the system for a different working configuration. Welding torch change is manual.
Our supply included a specific software, developed by Decuna, that allows the machine to work with 31 different references. The software also integrates the welding devices from two different manufacturers (Fronius and Sunarc)
Decuna delivered to a laboratory as a "key-in-hand" installation an automatic sorting line for milk samples. The project was managed end-to-end, from requirements capture, desing, manufacturing, integration and commissioning, including robot tooling desing and robot integration.
Decuna developed an automatic system to classify and store different kinds of tuna according to species and weight for our client, located at Vigo's harbour.
The system sorts out the fish in a high rack storage area, saving fish container information and piece information in a database. The weight is measured dynamically, without stopping the line.
A PC is used to monitorize the system, whereas a PLC controls the actuators.
Decuna has developed a system that allows, on a completely automatic way, clasify and store all the client product references.
Having this goal in mind, 18 clasification lines were prepared (2 for rejected product, and the 16 left to feed the palletizing final system).
A codebar system with optical readers is being used to recognize and determine the nature of the product. Also, it makes a weight measure of every unit.
Four cells of automatic palletizing give a rate of 4000 boxes per hour.
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